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Fluorescent Penetrant Testing Systems
The PROMAG Semi-Automated Module FPI System combines operator control with program-driven automation, delivering flexible, repeatable fluorescent penetrant inspection for medium-volume production. Operators handle part loading while the controller runs programmed process sequences, ensuring consistent timing cycle to cycle.
Manufactured under an ISO 9001 certified quality system, the system supports inspection to ASTM E1417 and ASTM E165, and is compatible with penetrant materials qualified to AMS 2644. Integrated UV-A lighting is certified to ASTM E3022 and Rolls-Royce RRES 90061, meeting aerospace requirements for inspection intensity and visible-light emission limits.
Repeatability
Boost
Process Line
SEMI 8 Core Process Stations
Penetrant Station
Fluorescent penetrant immersion with pneumatic lifter and oscillation agitation for full surface wetting.
Dwell Station
Sloped drain board returning excess penetrant to the tank during the controlled dwell period.
Pre-Rinse Station
Initial water spray removing bulk surface penetrant before remover application, reducing emulsifier consumption.
Emulsifier Station
Controlled remover application with timed contact for consistent Method D post-emulsification.
Post-Rinse Station
Final rinse clearing remover residue, with UV-A lamp to verify complete background removal.
Dryer Station
Electrical heating with forced air recirculation, PID temperature control, overheat alarm, and thermal cut-out.
Developer Station
Powder cloud generation for even Form a coverage, with air circulation and filtered dust collection.
Inspection Station
Curtained darkroom with high-intensity UV-A LED and stainless inspection table with storage cabinet.
Adaptable Layouts.
Faster Return.
Adaptable to Diverse Plant Layouts
Offers flexible configurations — including straight-line, U-shaped, and L-shaped layouts — to seamlessly match your workflow and available floor space.
Fast ROI Meets Operational Flexibility
Material handling and visual inspection retain manual flexibility, striking the perfect balance between operational agility and return on investment (ROI).
Built for Reliable, Repeatable Daily Operation
Aerospace Standard Compliance
Fully compliant with ASTM E1417, AMS-2644, ASTM E165. Designed specifically to meet rigorous NADCAP aerospace audit requirements.
Dual-Process Method Integration
Supports both Method A (Water-Wash) and Method D (Post-Emulsifier) dual processes. Perfect for Level 3 high sensitivity tests.
Eco-Friendly & Cost-Saving
Proprietary Shed Sheet design allows excess penetrant to return back, saving 30% to 40% on costly consumable items.
Dynamic Cloud Powder Developer
PLC-driven dynamic cloud ensures perfectly even coverage of Form a dry developer. Integrated dust collection prevents pollution.
Pinch-Point Safety Protection
All pneumatic action points are fitted with sensors that stop instantly on block detection to guarantee operator safety.
Adaptable to Diverse Plant Layouts
Offers flexible configurations — including straight-line, U-shaped, and L-shaped layouts — to seamlessly match your workflow and available floor space.
Standard & Optional Configurations
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SUS304 Heavy Duty Stainless Steel Tanks
Includes sloped bottom drains and drain boards to avoid cross-contamination.
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PLC Touchscreen Main Console with Audio/Visual Alarm
Intuitive HMI with program countdown timers and alarm triggers for each station.
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Semi-Auto Pneumatic Lift & Agitation Mechanism
Provides lift assist and smooth vertical oscillation agitation.
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High-Efficiency Hot Air Recirculating Dryer Box
Precision PID temp control (Ambient to 80°C) with HEPA filter and overtemp protection.
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Standard Darkroom Inspection Booth
Includes blackout curtains, UV-A LED lamps, white light, and exhaust fan.
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Full Exhaust Ventilation & Safety Protection
Prevents fume and mist migration, ensuring operator health and safety.
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Electrostatic Spray Unit
Ideal for complex geometry parts, saving up to 50% penetrant consumption.
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DI Water Recirculation & Separation Unit
Recycles rinse water to meet strict environmental discharge standards.
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Storm Developer Chamber
Encloses dry developer powder suspension with dust suppression.
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Barcode / RFID Tracking & NADCAP Export
Binds job IDs and timing logs, exporting certified PDF/CSV reports.
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Ultrasonic Cleaning Station
Pre-treatment station for deep cleaning oil and blind holes.
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Fully Automatic Servo Overhead Crane / Overhead Gantry
Upgrades transfer to fully automated carrier handling without manual pull.
Tank Type
Certifications & Compliance
Standard Practice for FPI
Aerospace Special Process
Qualified Products List
International NDT Standard
Accessories, Consumables & More
Beyond the ECO / Manual, explore PROMAG's full range of FPI accessories and consumables — including UV-A lamps, penetrant materials, and developers — engineered to work seamlessly with every inspection system we build.
View All FPI ProductsGET YOUR LIMITED-TIME OFFER
Call us at +886-6-270-0221 or mail to sales@pmtndt.com / psc@pmtndt.com
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