Magnetic Particle Inspection (MPI) Equipment
PROMAG engineers, manufactures, sells, and services Magnetic Particle Inspection (MPI) equipment throughout the region, combining state-of-the-art technology and engineering with automated systems. This includes Artificial Intelligence (AI) defect-recognition robots, MPI equipment, demagnetization systems, customized loading and unloading, pre-cleaning/ultrasonic cleaning, post-cleaning, anti-corrosion systems, and LED UV-A lamps.
The PROMAG automatic MPI system can operate independently once set up by an operator, performing steps such as:
- Automatic loading
- Part transferring
- Pre-cleaning
- Part drying
- Fluorescent particle spraying and magnetization
- AI defect recognition
ODM/OEM
PROMAG offers ODM/OEM services tailored to the specific needs of traders, agents, partners, and clients. Our customized MPI systems are designed to meet all standard requirements and fulfill unique partner demands.
With over 20 years of experience in ODM/OEM MPI system projects, PROMAG has established a strong track record. We also collaborate with Magnetic Particle Testing (MT) consumable manufacturers to develop versatile MPI system solutions, fostering mutual success across various regions.
PROMAG extends its ODM/OEM capabilities to include transformers and silicon controlled rectifiers for Magnetic Particle Inspection (MPI) equipment, offering reliable power solutions that integrate seamlessly into MPI systems while ensuring optimal performance and adherence to industry standards.
We are able to provide below solutions and up to 15,000amps (Available on request):
- Single-directional AC, HWDC, 1P FWDC output
- Multi-directional AC, HWDC, 1P FWDC output
- Single-directional 3P FWDC output
Nadcap Approval MPI for Aerospace/MRO/National Defense
Apex Series
The PROMAG Apex is among the most robust fluorescent wet magnetic benches designed to meet NADCAP specifications. Offering 6,000 to 10,000 amps of 3-phase Full Wave Direct Current (3Phase FWDC), both standard and customized to meet customer requirements, it delivers maximum magnetization for detecting surface and sub-surface defects with enhanced clarity in indications.
The system features two independently adjustable outputs, allowing for precise control of both circular and longitudinal magnetic fields.
Universal Mag. Bench
Magnetic Particle Inspection (MPI) Benches are NDT systems designed to generate strong magnetic fields for testing large or elongated components. PROMAG's globally utilized MPI Benches feature both magnetizing flow and current flow functions, enabling the detection of defects in all orientations.
Additionally, we offer solutions with alternating current (AC), half-wave direct current (HWDC), full-wave direct current (FWDC) and 3-Phase FWDC outputs to meet diverse configuration requirements from automotive, oil&gas to aerospace, MRO and national defense. Single and multi-directional magnetization both solutions are all available to satisfy customer needs.
ECO MPI station / Table bench
Today, the PROMAG ECO MPI Bench was successfully installed at the client's testing lab. The bench is constructed from 304 stainless steel sheet metal.
Equipped with a portable power generator offering both AC and HWDC modes at 2000 amps, it enables the customer to test for surface and near-surface defects efficiently. This setup is both convenient and cost-effective for the customer's inspection tasks.
Power Packs
Portable and mobile MPI Power Packs are ideal for inspecting large, heavy, or voluminous components, including parts that are still in service. These portable electromagnetic current generators support encircling and pistol prod techniques, making them capable of detecting defects in any orientation. Our Power Packs can be custom-manufactured to deliver outputs of up to 10,000 amps based on customer requirements.
Mag Coil system
The PROMAG Mag Coil system offers solutions for both manual testing, utilizing a portable and movable coil, and automated testing with features such as a conveyor, auto-magnetic particle spraying system, and power packs. This setup is ideal for handling large-volume inspections in industries such as forging, casting, hand-tool manufacturing, and heat treatment. With advanced automation design and manufacturing, the PROMAG Mag Coil system enables multi-directional magnetizing for industrial applications.
Battery-operated Yoke
The AD-3 yoke features an integrated battery design, eliminating the need for an external power source, providing convenient portability, and unrestricted usage. The ergonomically designed housing combined with its light weight, reducing operator fatigue and strain permitting better and longer inspections.
Customized MPI System
PROMAG designs and manufactures solutions for part-specific test systems. In addition to standard MPI stationary benches with various clamping options, PROMAG also provides customized MPI systems tailored for specific components and unique inspection requirements.
AI Robotic Solution (iEagleAI Defect Recognition)
PROMAG’s ADR inspection robotic system has been developed for automotive part inspections. With this latest advanced technology, PROMAG has successfully obtained a patent for "Artificial Intelligence (AI) Inspection."
The system allows the development of customized AI procedures tailored to different industries, parts, and visual-related tasks. By integrating AI robots, we can enhance magnetic particle inspection (MPI) equipment to optimize inspection processes.
De-Mag system
De-magnetizing units are used in Magnetic Particle Inspection (MPI) methods of Non-Destructive Testing (NDT) to de-magnetize components after inspection. PROMAG designs and manufactures both standard MPI demagnetizers with customized apertures, as well as specialized de-magnetizing systems for unique applications.
